Table 1 preferred recommended 90 degree bend radii for various sheet metals.
Bend radius sheet metal stainless steel metric.
It just won t really be at maximum strength.
Aluminum 5052 or 3003.
Most sheet metal materials will conform to the calculations.
The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels.
Minimum bend includes minimum closeness of cutout to bend radius cold rolled steel 14 gauge 0 075 1 91mm.
For most applications with stainless steel or aluminum you can get away with a zero radius bend on anything under 0 050 thick.
If you re bending 0 020 thick material use a 0 020 radius.
The bend deduction sometimes called the bend compensation describes how much the outside of the sheet has been stretched.
Aluminum where necessary 5052 h32 may be bent to 1t and 6061 t6 to 1 1 2t.
The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications.
The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal.
The material thickness will be measured in decimal form not by the gauge number.
The bend allowance formula takes into account the geometries of bending and the properties of your metal to determine the bend allowance.
You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k.
Therefore the bend deduction equals the difference between the mold line lengths and the total flat length.
Category thickness minimum bend bend radius.
The bend allowance added to the flange lengths is equal to the total flat length of the part.
22 gauge 0 030 0 76 mm.
This page also includes a link to a on line sheet metal bend allowance calculator.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.
Discover all our calculation tools in the calculators section of the top menu.
The minimum bend radius data shown in these charts is measured to the inside of the bend.
Sheet metal calculator bend allowance equations and calculator.
The following tables showing the minimum bend radius allowable in air bending process for aluminum and steel or stainless steel.
22 gauge 0 030 0 76 mm 0 5 12 7mm.
This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent.