The force must exceed the material s yield strength to achieve a plastic deformation.
Bending sheet metal circle.
Also known as press braking flanging die bending folding and edging this method is used to deform a material to an angular shape.
To think about bending a sheet of metal that has appreciable thickness focus on an imaginary central sheet the so called neutral line or neutral axis within the thickness.
Anisotropy of the sheet metal is an important factor in bending.
If you tried to make a sharp 90 bend the metal would likely crack.
To ascertain your k factor inside radius and material thickness expressed as a decimal you should use an bend allowance chart.
A test to determine anisotropy is discussed in the sheet metal forming section.
Monkeys spinning monkeys by kevin macleod.
The pre bent material would have this black area which is formed into the bend.
0 017453 x 90 x 0 020 0 33 x 0 024 0 0438558984 inch bend allowance.
This is putting a simple hem on a curved piece of zinc with a 7ft radius.
Simple sheet metal bender using a hand roller clamps and plywood.
There are two basic frame designs.
This is done through the application of force on a workpiece.
A sharp 90 bend means that the material must go all the way to the corner while the radius bend cheats the corner.
The bend radius refers to the inside radius.
As an example if you want to bend 24 gauge sheet metal at a 90 angle the calculation would be.
This black area is our bend allowance.
The formed bend radius is dependent upon the dies used the material properties and the material thickness.
The bend deduction is the amount the sheet metal will stretch when bent as measured from the outside edges of the bend.
If the sheet is anisotropic the bending should be performed in the preferred direction.
A minimum bend radius of 0 indicates that the sheet can be folded over on itself.
1 horizontal 2 vertical.